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Ford Bantam 1.3 Rocam Workshop Manual Pdf Free Download Windows 10

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  • Ikon 1999 (01.2000-) Ford Workshop Manuals Mechanical Repairs 3 Powertrain 303 Engine 303-01B Engine - 1.3L Duratec-8V (Rocam)-1.6L Duratec-8V (Rocam) Description and Operation Diagnosis and Testing In-vehicle Repair Removal Disassembly Disassembly and Assembly of Subassemblies Assembly Engine.

Ford Bantam 1.3 Rocam Workshop Manual Pdf Free Download Windows 7

Ford bantam 1.3 rocam workshop manual pdf free download 64-bit

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Engine - 1.3L Duratec-8V (Rocam)/1.6L Duratec-8V (Rocam) - SpecificationsIkon 1999 (01/2000-)

Engine Data

Description1.3L1.6L
Engine codeJNTACLTA/CDTA
Bore73.9582.07 mm
Stroke75.4875.48 mm
Cubic capacity12971597 cc
Compression ratio10.2:19.5 : 1
Power output at 5500 rpm51 kW (69 PS)68 kW (92.5 PS)
Max. torque at 2500 rpm102 Nm134 Nm
Torque at 1500 rpm90 Nm118 Nm
Max. engine speed (intermittent)6175 rpm6175 rpm
Max. engine speed (continuous)5950 rpm5950 rpm
Idle speed880 rpm880 rpm
Number of main bearings55
Camshaft driveChainChain

Lubricants, Fluids, Sealers and Adhesives

ItemSpecification
SealantWSK-M2G349-A4
SealantWSE-M4G323-A4
High-temperature greaseWSD-M1C230-A

Engine Oil

Recommended engine oilViscosity/TemperatureSpecification
Ford Formula E Economy Motor OilSAE 5W-30/-20°C to over +40°CWSS-M2C913-A or WSS-M2C912-A1

Capacities

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Litres
Engine oil, initial fill including filter4.45
Engine oil, including filter change4.35
Engine oil, excluding filter change3.90

Oil System

Descriptionbar
Pressure relief valve opening pressure5.0 - 6.0

Valves - 1.3L

Descriptionmm
Valve spring free length43.20
Valve spring inner diameter (intake and exhaust)18.80 - 19.20
Valve spring material diameter3.70
Number of valve spring coils6.70
Valve (intake) overall length109.37 - 109.83
Valve (exhaust) overall length109.68 - 110.05
Valve head (intake) diameter34.97 - 35.23
Valve head (exhaust) diameter29.57 - 29.83
Valve stem diameter (intake and exhaust)5.957 - 5.975
Valve stem to valve guide clearance (intake and exhaust)0.025 - 0.073
Valve lift (intake and exhaust)9.74

Valves - 1.6L

Descriptionmm
Valve spring free length43.20
Valve spring inner diameter (intake and exhaust)18.80 - 19.20
Valve spring material diameter3.70
Number of valve spring coils6.70
Valve (intake) overall length109.37 - 109.83
Valve (exhaust) overall length109.68 - 110.05
Valve head (intake) diameter39.87 - 40.13
Valve head (exhaust) diameter33.87 - 34.13
Valve stem diameter (intake and exhaust)5.967 - 5.985
Valve stem to valve guide clearance (intake and exhaust)0.015 - 0.053
Valve lift (intake and exhaust)9.74

Camshaft

Descriptionmm
Valve lift cam (intake and exhaust)9.74
Camshaft bearing journal diameter23.96 - 23.98
Camshaft bearing journal bore diameter24.00 - 24.03
Camshaft end float0.075 - 0.185

Valve Timing - 1.3L

DescriptionDegrees
Valve timing, intake opens (1 mm lift) after TDC14
Valve timing, intake closes (1 mm lift) after BDC26
Valve timing, exhaust opens (1 mm lift) before BDC26
Valve timing, exhaust closes (1 mm lift) before TDC14

Valve Timing - 1.6L

DescriptionDegrees
Valve timing, intake opens (1 mm lift) after TDC12
Valve timing, intake closes (1 mm lift) after BDC24
Valve timing, exhaust opens (1 mm lift) before BDC24
Valve timing, exhaust closes (1 mm lift) before TDC12

Crankshaft

Descriptionmm
Crankshaft main bearing journal diameter (standard)56.980 - 57.00
Crankshaft main bearing journal diameter (undersize)56.726 - 56.746
Crankshaft main bearing journal shell width18.290 - 18.690
Crankshaft connecting rod journal diameter (standard)40.990 - 41.010
Crankshaft connecting rod journal diameter (undersize)40.740 - 40.760
Crankshaft connecting rod journal diameter (service 0.508 mm)40.490 - 40.510
Crankshaft connecting rod journal diameter (service 0.762 mm)40.240 - 40.260
Crankshaft end play0.075 - 0.285
Crankshaft thrust washer thickness (standard)2.800 - 2.850
Crankshaft thrust washer thickness (oversize)2.99 - 3.040
CAUTION:The crankshaft must not be machined.

Pistons - 1.3L

Description
Piston diameter, class 173.932 - 73.917 mm
Piston diameter (oversize 0.15 mm)74.082 - 74.067 mm
Piston diameter (oversize 0.50 mm)74.432 - 74.417 mm
Piston to cylinder bore clearance0.020 - 0.050 mm
Piston ring end gap (installed) (top)0.20 - 0.40 mm
Piston ring end gap (installed) (second)0.25 - 0.50 mm
Piston ring end gap (installed) oil0.25 - 0.75 mm
Piston ring-to-groove clearance (top)0.020 - 0.055 mm
Piston ring-to-groove clearance (second)0.030 - 0.060 mm
Piston ring end gap position (top)120 degrees offset from second ring end gap
Piston ring end gap position (second)Aligned with piston pin
Piston ring end gap position, oil120 degrees offset from second ring end gap*
Piston pin length51.700 - 52.000 mm
Piston pin diameter18.030 - 18.034 mm
Piston pin to bore diameter interference0.012 - 0.036 mm
Piston pin slide clearance (21°C)0.012 - 0.020 mm

*) Rails and expander 120 degrees.

Pistons - 1.6L

Description
Piston diameter, class 182.035 - 82.050 mm
Piston diameter (oversize 0.15 mm)82.185 - 82.200 mm
Piston diameter (oversize 0.50 mm)82.535 - 82550 mm
Piston to cylinder bore clearance0.020 - 0.050 mm
Piston ring end gap (installed) (top)0.20 - 0.40 mm
Piston ring end gap (installed) (second)0.25 - 0.50 mm
Piston ring end gap (installed) oil0.25 - 1.0 mm
Piston ring-to-groove clearance (top)0.022 - 0.057 mm
Piston ring-to-groove clearance (second)0.030 - 0.070 mm
Piston ring end gap position (top)120 degrees offset from second ring end gap
Piston ring end gap position (second)Aligned with piston pin
Piston ring end gap position, oil120 degrees offset from second ring end gap*
Piston pin length53.300 - 53.600 mm
Piston pin diameter18.030 - 18.034 mm
Piston pin to connecting rod small end diameter clearance0.012 - 0.036 mm
Piston pin to pin bore clearance (21°C)0.012 - 0.020 mm

*) Rails and expander 120 degrees.

Connecting Rods

Descriptionmm
Connecting rod large end bore diameter43.99 - 44.01
Connecting rod small end bore diameter17.998 - 18.018
Connecting rod bearing shell, vertical inner diameter, standard41.016 - 41.050
Connecting rod bearing shell, vertical inner diameter, undersize 0.254 mm40.966 - 41.000
Connecting rod bearing shell, vertical inner diameter, undersize 0.508 mm40.516 - 40.550
Connecting rod bearing shell, vertical inner diameter, undersize 0.762 mm40.226 - 40.300
Connecting rod bearing shell, vertical inner diameter, undersize 1.016 mm40.016 - 40.050
Connecting rod bearing clearance (radial)0.006 - 0.060
Connecting rod bearing clearance (axial)0.100 - 0.250

Cylinder Block - 1.3L

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Descriptionmm
Cylinder bore diameter, standard73.967 - 73.952
Cylinder bore diameter (oversize 0.15 mm)74.117 - 74.102
Cylinder bore diameter (oversize 0.50 mm)74.467 - 74.452
Center main bearing width (without thrust half-washers)22.040 - 22.100
Main bearing shells, vertical inner diameter (installed), standard57.009 - 57.056
Main bearing shells, vertical inner diameter (installed), undersize 0.254 mm56.755 - 56.802
Main bearing shells, vertical inner diameter (installed), undersize 0.508 mm56.501 - 56.548
Main bearing shells, vertical inner diameter (installed), undersize 0.762 mm56.247 - 56.294
Main bearing parent bore diameter, standard60.623 - 60.636
Main bearing parent bore diameter, oversize61.003 - 61.016

Cylinder Block - 1.6L

Descriptionmm
Cylinder bore diameter, standard82.070 - 82.085
Cylinder bore diameter (oversize 0.15 mm)82.220 - 82.235
Cylinder bore diameter (oversize 0.50 mm)82.570 - 82.585
Center main bearing width (without thrust half-washers)22.040 - 22.100
Main bearing shells, vertical inner diameter (installed), standard57.009 - 57.056
Main bearing shells, vertical inner diameter (installed), undersize 0.254 mm56.755 - 56.802
Main bearing shells, vertical inner diameter (installed), undersize 0.508 mm56.501 - 56.548
Main bearing shells, vertical inner diameter (installed), undersize 0.762 mm56.247 - 56.294
Main bearing parent bore diameter, standard60.623 - 60.636
Main bearing parent bore diameter, oversize61.003 - 61.016

Torque Specifications

DescriptionNmlb-ftlb-in
Oil gallery plug, 1/2'2216-
Crankshaft main bearing retaining bolts9570-
Crankshaft rear oil seal retainer retaining bolts10-89
Crankshaft position (CKP) sensor retaining bolt10-89
Crankshaft pulley retaining bolt12592-
Knock sensor (KS) retaining bolt2015
Connecting rod retaining boltsa)--
Hydraulic timing chain tensioner4030-
Timing chain tensioner arm retaining bolt2619-
Timing chain guide retaining bolt2619-
Oil pump retaining bolts2015-
Oil pump pick-up pipe retaining bolt10-89
Oil pan baffle retaining nuts1914-
Oil pan retaining boltsa)--
Oil filter adaptor2015-
Oil pressure switch2015-
Oil drain plug2518-
Oil level indicator tube retaining bolts2015-
Accessory drive belt idler pulley retaining bolt4835-
Water pump retaining bolts10-89
Water pump pulley retaining bolts129-
Coolant expansion tank retaining bolt10-71
Power steering pump retaining bolts2518-
Power steering supply line retaining bracket retaining bolt2020-
Flywheel retaining bolts6749-
Air conditioning (A/C) compressor retaining bolts2518-
Starter motor retaining bolts3526-
Engine lifting eye2015-
Cylinder head boltsa)--
Camshaft sprocket retaining bolt7555-
Camshaft bearing cap retaining bolts9-80
Camshaft position (CMP) sensor retaining bolt5-44
Valve cover retaining bolts9-80
Ignition coil retaining bolts6-53
Coolant flow control housing retaining bolts10-89
Spark plugs1511-
Intake manifold retaining nuts1813-
Intake manifold retaining bolts1813-
Exhaust manifold retaining nutsa)--
Exhaust manifold heat shield retaining bolts10-89
Engine front mount to engine front mount retaining bracket4835-
Engine front mount retaining bracket to cylinder head bolts2518-
Flexible exhaust pipe to exhaust manifold retaining nuts4735-
Engine rear mount center bolt9066-
Transaxle upper retaining bolt4432-
Transaxle lower retaining bolts4432-
Transaxle left-hand retaining bolt4432-
Transaxle right-hand retaining bolts4432-
Engine support insulator to crossmember retaining bolts4835-
Engine support insulator to transaxle retaining bolts4835-
Lower arm retaining bolt4735-
Strut and spring assembly top mount retaining nuts2518-

a) Refer to procedure in this section.

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