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Load calculation of gears 239 11.5 Calculation of load on worm gear A worm gear is a kind of spigot gear, which can produce a high reduction ratio with small volume. The load at a meshing point of worm gears is calculated as shown in Table 1. Symbols of Table 1 are as follows: i: Gear ratio i= 1 = ´ gear) 11.1, Calculation of loads on spur. Because gear calculations require many complex formulas related to strengths and sizes, traditional gear design situations require highly specialized knowledge and suitable design time. By utilizing the gear calculator introduced here, it is possible to reduce these burdens substantially. . Worm gears are used when larggge gear reductions are needed. It is common for worm gears to have reductions of 20:1, and even up to 300:1 or greater. Many worm gears have an interesting property that no other gear set has: the worm can easily turn the gear but the gear cannot turn the wormgear, but the gear cannot turn the worm.
Spur Gear design formula for geometry, pitch, tooth clearance and critical functional data.
(Inch Units Applicable for Constants)
Where:
φ = Pressure Angle
a = Addendum
aG = Addendum of Gear
aP = Addendum of Pinion
b = Dedendum
c = Clearance
C = Center Distance
D = Pitch Diameter
DG = Pitch Diameter of Gear
DP = Pitch Diameter of Pinion
DB = Base Circle Diameter
DO = Outside Diameter
DR = Root Diameter
F = Face Width
hk = Working Depth of Tooth
ht = Whole Depth of Tooth
mG = Gear Ratio
N = Number of Teeth
NG = Number of Teeth in Gear
NP = Number of Teeth in Pinion
p = Circular Pitch
P=Diametral Pitch
Equations for Standards Spur Gears
To Find | Equation | |
Base Circle Pitch | DB = D cosφ | |
Circular Pitch | p = ( π D )/ N | |
Center Distance | C = Np (mG + 1) / 2P C = ( Dp + DG ) / 2 C = ( NG + Np ) / 2P C = (NG + Np) p / 2P C = (NG + Np) p / 6.2832 | |
Diametral Pitch | P = π / p | |
Gear Ratio | mG = NG / Np | |
Number of Teeth | N = P D N = ( π D ) / p | |
Outside Diameter (Full Depth Teeth) | DO = ( N + 2 ) / P DO = [ ( N + 2 ) p ] / π | |
Outside Diameter (American Standard Stub Teeth) | DO = ( N + 1.6 ) / P DO = [ ( N + 1.6 ) p ] / π | |
Outside Diameter | DO = D + 2a | |
Pitch Diameter | D = N / P D = (N p ) / π | |
Root Diameter | DR = D - 2b | |
Whole Depth | a + b | |
Working Depth | aG + ap |
Harmony engine evo vst v3.0.2.2 crack. Formulas for Tooth Parts, 20-and 25-degree Involute Full-depth Teeth
ANSI Coarse Pitch Spur Gear Tooth Forms ANSI B6.1
To Calculate | Circular Pitch, p, Known |
Addendum | a = 0.3183 × p |
Dedendum (Preferred) | b = 0.3979 × p |
(Shaved or Ground Teeth)a | b = 0.4297 × p |
Working Depth | hk = 0.6366 × p |
Whole Depth (Preferred) | ht = 0.7162 × p |
(Shaved or Ground Teeth) | ht = 0.7480 × p |
Clearance (Preferred)b | c = 0.0796 × p |
(Shaved or Ground Teeth) | c = 0.1114 × p |
Fillet Radius (Rack)c | rf = 0.0955 × p |
Pitch Diameter | D = 0.3183 × Np |
Outside Diameter | DO = 0.3183 × (N + 2) p |
Root Diameter (Preferred) | DR = 0.3183 × (N − 2.5) p |
Root Diameter (Shaved or Ground Teeth) | DR = 0.3183 × (N − 2.7) p |
Circular Thickness Basic | t = p / 2 |
Equations Tooth Parts, 20-and 25-degree Involute Full-depth Teeth ANSI Coarse Pitch Spur Gear Tooth Forms ANSI B6.1
a When gears are preshave cut on a gear shaper the dedendum will usually need to be increased to 1.40/P to allow for the higher fillet trochoid produced by the shaper cutter. This is of particular importance on gears of few teeth or if the gear blank configuration requires the use of a small diameter shaper cutter, in which case the dedendum may need to be increased to as much as 1.45/P. This should be avoided on highly loaded gears where the consequently reduced J factor will increase gear tooth stress excessively.
b A minimum clearance of 0.157/P may be used for the basic 20-degree and 25-degree pressure angle rack in the case of shallow root sections and use of existing hobs or cutters.
c The fillet radius of the basic rack should not exceed 0.235/P for a 20-degree pressure angle rack or 0.270/P for a 25-degree pressure angle rack for a clearance of 0.157/P. The basic rack fillet radius must be reduced for teeth with a 25-degree pressure angle having a clearance in excess of 0.250/P.
When Defined | |
Normal D.P. (Pn) | Pn= P / cos A |
Number of teeth (N) and the Helix Angle (A) | |
Pitch Diameter (D) | Number of teeth (N), the Normal Diametral Pitch and the Helix Angle (A) |
Outside Diameter (OD) | OD = D + (2 X a) |
Normal Diametral Pitch (P) and the Pitch Diameter (D) | |
Helix Angle (A) for Parallel Shaft Drive | Number of Teeth (N), Pitch Diameter (D) and the Diametral Pitch (P) |
Addendum (a) | a = 1 / Pn |
Pitch Diameter (D) and Pitch Helix Angle |
Circular Pitches and Equivalent Diametral Pitches Table
Circular Pitch | Module | Addendum | Dedendum or Depth of Space Below Pitch Line | ||||
4 | 0.7854 | 32.3402 | 2.0000 | 1.2732 | 2.5464 | 1.4732 | 2.7464 |
3 - 1/2 | 0.8976 | 28.2581 | 1.7500 | 1.1140 | 2.2281 | 1.2890 | 2.4031 |
3 | 1.0472 | 24.2552 | 1.5000 | 0.9549 | 1.9098 | 1.1049 | 2.0598 |
2 - 3/4 | 1.1424 | 22.2339 | 1.3750 | 0.8753 | 1.7506 | 1.0128 | 1.8881 |
2 - 1/2 | 1.2566 | 20.2117 | 1.2500 | 0.7957 | 1.5915 | 0.9207 | 1.7165 |
2 - 1/4 | 1.3963 | 18.1913 | 1.1250 | 0.7162 | 1.4323 | 0.8287 | 1.5448 |
2 | 1.5708 | 16.1701 | 1.0000 | 0.6366 | 1.2732 | 0.7366 | 1.3732 |
1 - 7/8 | 1.6755 | 15.1595 | 0.9375 | 0.5968 | 1.1937 | 0.6906 | 1.2874 |
1 - 3/4 | 1.7952 | 14.1488 | 0.8750 | 0.5570 | 1.1141 | 0.6445 | 1.2016 |
1 - 5/8 | 1.9333 | 13.1382 | 0.8125 | 0.5173 | 1.0345 | 0.5985 | 1.1158 |
1 - 1/2 | 2.0944 | 12.1276 | 0.7500 | 0.4775 | 0.9549 | 0.5525 | 1.0299 |
1 - 7/16 | 2.1855 | 11.6223 | 0.7187 | 0.4576 | 0.9151 | 0.5294 | 0.9870 |
1 - 3/8 | 2.2848 | 11.1169 | 0.6875 | 0.4377 | 0.8754 | 0.5064 | 0.9441 |
1 - 5/16 | 2.3936 | 10.6116 | 0.6562 | 0.4178 | 0.8356 | 0.4834 | 0.9012 |
1 - 1/4 | 2.5133 | 10.1062 | 0.6250 | 0.3979 | 0.7958 | 0.4604 | 0.8583 |
1 - 3/16 | 2.6456 | 9.6010 | 0.5937 | 0.3780 | 0.7560 | 0.4374 | 0.8154 |
1 - 1/8 | 2.7925 | 9.0958 | 0.5625 | 0.3581 | 0.7162 | 0.4143 | 0.7724 |
1 - 1/16 | 2.9568 | 8.5904 | 0.5312 | 0.3382 | 0.6764 | 0.3913 | 0.7295 |
1 | 3.1416 | 8.0851 | 0.5000 | 0.3183 | 0.6366 | 0.3683 | 0.6866 |
15/16 | 3.3510 | 7.5798 | 0.4687 | 0.2984 | 0.5968 | 0.3453 | 0.6437 |
7/8 | 3.5904 | 7.0744 | 0.4375 | 0.2785 | 0.5570 | 0.3223 | 0.6007 |
13/16 | 3.8666 | 6.5692 | 0.4062 | 0.2586 | 0.5173 | 0.2993 | 0.5579 |
3/4 | 4.1888 | 6.0639 | 0.3750 | 0.2387 | 0.4775 | 0.2762 | 0.5150 |
11/16 | 4.5696 | 5.5586 | 0.3437 | 0.2189 | 0.4377 | 0.2532 | 0.4720 |
2/3 | 4.7124 | 5.3903 | 0.3333 | 0.2122 | 0.4244 | 0.2455 | 0.4577 |
5/8 | 5.0265 | 5.0532 | 0.3125 | 0.1989 | 0.3979 | 0.2301 | 0.4291 |
9/16 | 5.5851 | 4.5479 | 0.2812 | 0.1790 | 0.3581 | 0.2071 | 0.3862 |
1/2 | 6.2832 | 4.0426 | 0.2500 | 0.1592 | 0.3183 | 0.1842 | 0.3433 |
7/16 | 7.1808 | 3.5373 | 0.2187 | 0.1393 | 0.2785 | 0.1611 | 0.3003 |
2/5 | 7.8540 | 3.2340 | 0.2000 | 0.1273 | 0.2546 | 0.1473 | 0.2746 |
3/8 | 8.3776 | 3.0319 | 0.1875 | 0.1194 | 0.2387 | 0.1381 | 0.2575 |
1/3 | 9.4248 | 2.6947 | 0.1666 | 0.1061 | 0.2122 | 0.1228 | 0.2289 |
5/16 | 10.0531 | 2.5266 | 0.1562 | 0.0995 | 0.1989 | 0.1151 | 0.2146 |
2/7 | 10.9956 | 2.3100 | 0.1429 | 0.0909 | 0.1819 | 0.1052 | 0.1962 |
1/4 | 12.5664 | 2.0213 | 0.1250 | 0.0796 | 0.1591 | 0.0921 | 0.1716 |
2/9 | 14.1372 | 1.7967 | 0.1111 | 0.0707 | 0.1415 | 0.0818 | 0.1526 |
1/5 | 15.7080 | 1.6170 | 0.1000 | 0.0637 | 0.1273 | 0.0737 | 0.1373 |
3/16 | 16.7552 | 1.5160 | 0.0937 | 0.0597 | 0.1194 | 0.0690 | 0.1287 |
1/6 | 18.8496 | .5053 | 0.0833 | 0.0531 | 0.1061 | 0.0614 | 0.1144 |
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